Transformer Oil Purification Machine

List Technical Parameters of “transformer oil purification machine”

Transformer oil purification is a process of removing contaminants and impurities from transformer oil to enhance its performance and extend the lifespan of the transformer. The transformer oil purification machine is an essential tool in the process of transformer oil purification. The technical parameters of a transformer oil purification machine include:

1. Flow rate: This refers to the amount of oil that the machine can process per hour. The flow rate usually varies from 500 liters per hour to 10,000 liters per hour, depending on the size of the transformer.

2. Voltage: The voltage rating of the transformer oil purification machine is usually in the range of 220-480 volts, depending on the size and capacity of the machine.

3. Power output: This refers to the amount of electrical power that the machine requires to operate. The power output of transformer oil purification machines ranges from 2KW to 56KW.

4. Vacuum pump capacity: The vacuum pump is responsible for creating negative pressure inside the oil purification machine, helping to eliminate contaminants from the oil. The vacuum pump capacity ranges from 50m³/h to 300m³/h.

5. Oil heating temperature: The oil temperature is one of the critical parameters required for the transformer oil purification process. The machine can heat the oil to a temperature of 50-75℃.

6. Filtration rating: This refers to the size of contaminants that the filtration system can eliminate. The filtration rating varies from 1μm to 5μm, depending on the machine’s specifications.

7. Overall dimensions and weight: The dimensions and weight of the transformer oil purification machine vary depending on its capacity and flow rate. Typically, the machines weigh between 1000kg and 5000kg, with dimensions ranging from 2000mm to 5000mm.

In conclusion, these parameters signify the capability and performance of the transformer oil purification machine. The machine’s features are designed to ensure that the transformer oil is thoroughly purified, and its lifespan is extended, ensuring the safe functioning of the transformer.

List Product features of “transformer oil purification machine”

Transformer oil purification machine is an essential tool used for purifying transformer oil that has become contaminated over time. It’s therefore important that it has various features highlighting its efficiency, effectiveness, and convenience. The following are some of the features of a transformer oil purification machine:

Efficient Filtration System: The machine should have a highly efficient filtration system that can remove impurities and solid particles present in the transformer oil. This ensures that the oil is clean and can prolong the life of transformers.

Multi-level Filtration: A good transformer oil purification machine should come equipped with a multi-level filtration system that removes high levels of impurities from the oil. This ensures the oil is free from moisture, gases, and other contaminants that may damage the transformer.

Oil Temperature Control System: The machine should also have a temperature control system that ensures that the oil temperature during the purification process is optimal. This ensures that the oil is not overheated and is preserved to maintain its optimal performance even under adverse environmental conditions.

High Flow Rate: The transformer oil purification machine should have a high flow rate for efficient purification of large quantities of oil. This ensures that transformers are supplied with clean oil in a timely manner, thereby reducing downtime and maintenance costs.

Safety Features: Safety is of utmost importance, and thus, the transformer oil purification machine must have various safety features such as automatic shutdowns, exhaust gas monitor, and fire prevention mechanisms to prevent accidents.

Portability: Since transformers are in remote areas, the transformer oil purification machine should be compact and portable to make it easy to transport to different locations.

User-friendly Control System: Finally, the machine should be user-friendly with a simple control system that’s easy to operate, even for non-technical operators.

In summary, the transformer oil purification machine should have a highly efficient multi-level filtration system, temperature control system, high flow rate, safety features, and be portable. With these features, transformer oil purification machines are a must-have for those who own and operate transformers.

List Application of “transformer oil purification machine”

The transformer oil purification machine is a device that purifies and filters transformer oil to remove impurities and extend the lifespan of the transformer. This machine is widely used in the power industry, manufacturing plants, and other industries that rely on transformers. Here are some of the key applications of transformer oil purification machines:

1. Power plants: Transformer oil purification machines are used in power plants to ensure that transformers operate efficiently and reliably. They help prevent transformer failure, which could cause power outages and lead to costly repairs.

2. Manufacturing industry: Transformer oil purification machines are used in the manufacturing industry to ensure that machines and equipment function optimally. Purified transformer oil is used as a coolant and insulating material in manufacturing processes.

3. Railway industry: The railway industry uses transformers to power trains and ensure that they run smoothly. Transformer oil purification machines help improve the reliability of the transformers, which is essential for the smooth operation of the railway system.

4. Telecommunication industry: The telecommunication industry relies heavily on transformers for the distribution of power and communication signals. Transformer oil purification machines help prevent transformer failure, which could disrupt communication services.

5. Data centers: Data centers rely on transformers for their backup power systems. Purified transformer oil is essential for the reliable and efficient operation of transformers in data centers.

6. Oil and gas industry: The oil and gas industry uses transformers to power drill rigs and other equipment. Transformer oil purification machines help ensure that the transformers are operating at peak efficiency and prevent costly downtime due to equipment failure.

In summary, transformer oil purification machines have a wide range of applications in various industries. They help maintain the reliability and efficiency of transformers and prevent costly downtime due to equipment failure.

List Various Types of “transformer oil purification machine”

Transformer oil purification machine is an essential equipment for maintaining the efficiency and lifespan of high voltage transformers. These machines are designed to remove impurities and contaminants in transformer oil, thus increasing its dielectric strength, thermal stability, and oxidation stability.

There are several types of transformer oil purification machines available in the market. The most common types include:

1. Vacuum Transformer Oil Purifier: This type of machine uses vacuum technology to remove water, gas and other impurities from transformer oil. The vacuum process involves heating the oil and then applying a vacuum to separate the oil and contaminants.

2. Double Stage Transformer Oil Purification Machine: This machine has two purification stages, where the first stage removes water, gas and impurities, and the second stage removes free carbon and other solid contaminants. This machine is suitable for heavily contaminated transformer oil.

3. Mobile Transformer Oil Purification Machine: This type of machine is portable, making it suitable for use in locations with difficult access. It is designed to purify transformer oil on site, and it is equipped with wheels and a trailer for easy transportation.

4. High Vacuum Transformer Oil Purifier: This machine uses a high vacuum level to remove all types of contaminants from transformer oil. It has the ability to purify oil at a high rate and is preferred for maintenance of high voltage transformers.

5. Transformer Oil Regeneration System: This machine is designed to completely regenerate transformer oil by removing all contaminants and impurities, and restoring the oil to its original state. It is ideal for recycling transformer oil that has reached its end-of-life, before disposal.

In conclusion, transformer oil purification machines are essential for maintaining the performance and longevity of high voltage transformers. The above-listed types of transformer oil purification machines cater to different needs in maintaining transformer oil quality. Selecting the appropriate transformer oil purification machine requires an understanding of the nature and extent of contamination in transformer oil, and also considering the priorities of the end-user.

List The Evolution history of “transformer oil purification machine”

The Evolution history of transformer oil purification machines began in the early 1900s when the first electrical transformers were invented. Initially, transformer oil was not purified, causing problems such as inefficient cooling and insulation breakdown due to the presence of unwanted contaminants. Subsequently, transformer oil purification methods were developed to improve the insulation properties and prolong the lifespan of transformers.

The first transformer oil purification machine was introduced in the 1920s, which used filtration to remove impurities and moisture from the oil. However, these machines were primitive and required frequent maintenance. Later, in the 1940s, fuller’s earth-based technology was applied, which greatly improved the purification efficiency. The invention of more advanced filtering materials, such as cellulose, paper, and resin, further enhanced the performance of transformer oil purification machines.

With the increase in power demand and the development of large-scale transformers, the purification requirements became more demanding. In the 1970s, vacuum technology was introduced, allowing for the removal of not only solid impurities but also the dissolved gases from the transformer oil. This technology meets the requirements of modern power equipment and ensures the high reliability of transformers.

Recently, with the advent of nanotechnology, more advanced transformer oil purification machines have been developed, which utilize advanced filtering materials and nano-sized particles to remove impurities from transformer oil more effectively. These machines have high purification efficiency, low energy consumption, and can operate continuously and stably.

In conclusion, the evolution of transformer oil purification machines has witnessed continuous development and innovation. The latest technology has significantly improved the purity level of transformer oil, ensuring the safe and reliable operation of power equipment.

List The Process of “transformer oil purification machine”

Transformer oil is an essential component of transformers. It cools down the transformer that is responsible for various electrical functions. However, oil can become contaminated and contain gases, water, and other impurities over time. To prevent any damage to the transformer that may cause serious trouble or even power failure, the transformer oil must be purified regularly. The process of transformer oil purification involves the following steps:

1. Filtration: The first step is filtering the oil to remove large particles and debris. The oil is passed through a filter that removes particles larger than 1-micron size.

2. Degassing: In the second step, a vacuum chamber is used to remove the different gases dissolved in the oil. Heating the oil and initiating a vacuum helps to evaporate the gases and remove them from the system.

3. Dehumidification: The third process involves removing water from the oil. Most transformer oils absorb moisture from the surrounding environment and equipment insulation. The oil is passed through a vacuum drying chamber in this step.

4. Cold Trapping: After removing the moisture, the next step involves cooling the oil to low temperatures to separate dissolved components. A dedicated cold trap chamber helps to collect contaminants like dissolved wax and solid fats. This step also helps to remove free and emulsified water, waxes, and solids from the oil.

5. Ion Exchange: The final step involves passing the oil through a resin bed to remove acidic components like dibenzyl sulfide, furfural, and acids. The ion-exchange resin, containing anionic and cationic sites, helps to capture and exchange positively charged ions like copper, lead, and iron, which cause acidity, for hydrogen ions.

After finishing the process run, the transformer oil will return clean and free of impurities. Transformer oil purification machines are used to carry out these steps, and they help prolong the life of the transformer, enhance its performance, and ensure safe and reliable operation.

How to use “transformer oil purification machine”

Transformer oil purification machine is a device used to remove the impurities, moisture, and gases from transformer oil. The purified oil improves the performance of the transformer and extends its lifespan. The machine uses a filtration process to remove the impurities from the oil.

To use the transformer oil purification machine, follow these steps:

1. Inspect the machine: Check for any visible damages or broken parts before starting the machine.

2. Connect the machine to the transformer: The machine comes with hoses and connectors. Connect one hose from the machine to the inlet of the transformer and the other hose to the outlet of the transformer.

3. Start the machine: Turn on the machine and allow it to run for some time.

4. Monitor the process: Check the oil level frequently. Ensure that there are no leaks or disruptions in the process. The machine will automatically shut down if there is a system failure.

5. Monitor the temperature: Ensure that the temperature of the transformer oil stays within the required range.

6. Stop the machine: Once the purification process is complete, stop the machine, remove the hoses and connectors.

7. Test the oil: Test the purified oil to ensure that there are no impurities and that it meets the required standards.

8. Store the purified oil: Store the purified oil in a clean, dry, and cool place to prevent contamination.

In conclusion, transformer oil purification machine is an essential device that helps to improve the performance and lifespan of transformers by removing impurities, gases, and moisture from the transformer oil. To use the machine, you need to inspect and connect the hoses and connectors, start the machine, monitor the temperature and process, stop the machine, test the oil and store the purified oil.

List Properties of “transformer oil purification machine”

Transformer oil purification machines are devices specifically designed to remove impurities and water from transformer oil. Transformer oil is used to dissipate heat generated by electrical transformers and to insulate the transformer’s core and windings from the transformer’s metal parts. The transformer oil must be clean, dry, and free of impurities in order to ensure the transformer’s proper functioning. The following are some of the properties of transformer oil purification machines:

1. High performance: These machines are equipped with advanced technology to provide optimal performance and purity of the oil.

2. Efficiency: The purification process is highly efficient, and the machine can remove impurities and water to a high degree of accuracy.

3. Robustness: Transformer oil purification machines are made with high-quality materials, making them durable and long-lasting, even in harsh environments.

4. Automated Operation: Automatic control systems are integrated into the transformer oil purification machine to reduce manual intervention and increase efficiency.

5. Versatility: Transformer oil purification machines are designed to work with all types of transformer oils, including synthetic and mineral oils.

6. User-friendly: These machines are easy to use, and operators require minimal training to handle them.

7. Compact Design: Transformer oil purification machines are designed to be portable and compact, making them easy to transport to different locations.

In summary, transformer oil purification machines are robust, versatile, high-performing, and user-friendly devices that are essential for the maintenance of transformers’ proper functioning. These systems are crucial in ensuring that transformer oil is free of impurities, ensuring the longevity and efficient functioning of the transformer.

List “transformer oil purification machine” FAQ

1. What is transformer oil purification machine?
A transformer oil purification machine is a device that purifies oil used in transformers, which removes contaminants in the oil and extends the lifespan of the transformer.

2. What types of contaminants can be removed by transformer oil purification machine?
Transformer oil purification machine can remove different types of contaminants such as water, gas, particulate matter, and dissolved matter from the transformer oil.

3. Why is transformer oil purification important?
Transformer oil purification is important because dirty oil can cause serious issues in transformers, which include overheating, aging, and insulation breakdown. The purification process ensures that the oil is free from any contaminants that can cause harm to the transformer.

4. What are the benefits of using transformer oil purification machine?
The benefits of using transformer oil purification machine include an increase in transformer lifespan and improved transformer performance. Additionally, the machine helps to avoid costly repairs and replacements of transformer, and also ensures that the transformer oil complies with environmental regulations.

5. How does the transformer oil purification process work?
The transformer oil purification machine purifies the oil using different technologies such as vacuum dehydration, vacuum degasification, and filtration. During the process, the contaminated oil enters the machine, which removes the impurities and returns the clean oil to the transformer.

6. How long does the purification process take?
The time taken to purify transformer oil depends on the size of the transformer and the level of contamination in the oil. Generally, the process can take several hours to a few days.

7. Can transformer oil purification machine be used on all transformers?
Transformer oil purification machine can be used on all transformers, although it is critical to choose the right size of machine that matches the size of the transformer. The machine can be used on small, medium, and large transformers.

8. Is it necessary to hire a professional to operate the machine?
It is essential to hire a professional technician to operate the transformer oil purification machine. A professional technician can ensure that the machine is functioning correctly, and any issues that arise during the purification process are resolved promptly.